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  New Smart Platform SM400 Series
Advanced Flexible Mounter SM421
 
With 6 adjacent placement heads, you can reach a theoretical placement rate of up to 21,000 components per hour.
This speed can be reach, if the components do not exceed the maximum size of 22x22mm, so the machine can
measure the parts via On-The-Fly recognition. This machine is mainly used for large scale production.

The SM421 can be applied to parts from 0603 microchip to □22mm IC part through On-The-Fly recognition.
It also allows recognition of parts with tine pitch such as □55mm with 0.4mm pitch by adopting a mega pixel vision
system for the stage camera. It allows IC parts to be placed with high accuracy of 30 microns. It also easily registers
parts of complicated shape by supporting the polygon recognition algorithm.

                               

Features
Placement Speed: Chip 21K CPH (IPC9850)/QFP 6K CPH (IPC9850)
Applicable Parts: Max. 0402~□55mm (part height H=15mm)
Placement Accuracy: Chip±50μm (Cpk 1.0)/QFP±30μm (Cpk 1.0)
Applicable PCBs: L460 x W400 x 1Lane (Standard) / Max. L610xW510 X 1Lane
 
Powerful Vision Algorithm
The SM Series increases recognition accuracy by removing component image noise function and implementing an
automatic teaching function. The flying camera helps recognize and compensate for components such as chip,
TR, BGA and QFP as they are picked up and transferred to the placement point. Productivity and economic
efficiency are improved with a new function that recognizes the position of the tape pocket from which the component
is picked up.
Split Recognition for Large Component
～□55mm BGA (1.0mm Ball Pitch)/Connector. 72mm long in the diagonal direction/
 Using 45mm FOV stage camera
· Real-Time Automatic Pickup Position Compensation
 
Polygon Function
The polygon recognition function was added to reinforce the applicability to odd shaped parts.
The polygon recognition function, which extracts the part shape and recognizes the shape of the parts entirely,
provides optimal solution to the placement of irregular shaped SMD parts.
                              
  
      

  

Model Name

SM421

Alignment

 Flying Vision + Stage Vision (If a large conveyor is installed, only one stage vision can be installed)
Number of Spindles

6 Spindles x 1 Gantry
Placement Rate Flying Vision

         Chip 1608          21,000 CPH (IPC9850)

         SOP               15,000 CPH (IPC9850)

         QFP                    5,5000 (IPC9850)
Placement Accuracy Chip / QFP

±50μm @ μ+3o / Chip

±30μm @ μ+3o / Chip

(Based on the standard chips)
Component Range Flying Vision

0603~□22mm IC 

((Option: 0402 Please contact us. The more information will be available upon your request)

Standard Stage Vision (FOV35) 

~□32mm IC (Lead Pitch 0.3mm)

~□55mm (MFOV)
Optional Stage Vision (FOV45)

~□42mm IC (Lead pitch 0.4mm)

~□55mm (MFOV)
Max. Height

H=12mm (Flying Camera Standard)

H=15mm (Stage Camera Standard)

Board Dimension(mm)

Minimum

50 (L) x 40 (W)

Maximum

 Single Lane

460mm(L) x 400mm(W)

510mm(L) x 460mm(W)(option)

610mm(L) x 510mm(W)(option)
Dual Lane

——
PCB Thickness

0.38~4.2mm
Feeder Capacity

120ea / 112ea (Docking Cart)
Utility Power

AC200 / 208 / 220 / 240 / 380 / 415 V (50/60Hz, 3Phase)

Max. 4.7kVA
Air Consumption

0.5 ~ 0.7MPa (5.1~7.1kgf/cm2）

260N /min
Mass

Approximately 1,680kg

External Dimension (mm)

1,650(L)x1,690(D)x1,535(H)

Advanced Flexible Mounter
Using the vision system which is upgraded from the SM421 vision system, the SM421 can be applied to parts from
0603 microchip to ∴22mm IC part through On-The-Fly recognition.
It also allows recognition of parts with fine pitch such as ∴55mm with 0.4mm pitch by adopting a mega pixel vision
 system for the Stage camera.
It allows IC parts to be placed with high accuracy of 30 microns.
It also easily registers parts of complicated shape by supporting the polygon recognition algorithm.
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